The use of sight glass observation windows in the mining industry is primarily driven by the need to monitor and control the complex chemical and physical processes (such as chemicals and slurries) involved in mineral extraction, processing, and handling. Proper observation improves production efficiency and product quality while contributing to workers’ safety.
Process observation through sight glasses and other visual indicators allows mining operators to closely monitor key process steps, from ore preparation and mineral liberation to flotation, thickening, filtration, and crystallization. This visual feedback enables operators to observe product characteristics, identify potential issues, and make timely adjustments to optimize process efficiency and minimize costly product losses or waste.
Durable Components for Explosive Atmospheres
LJ Star specializes in supplying sight glass and process observation equipment for mining that withstands the harsh, corrosive and sometimes abrasive effects of the materials encountered in mineral extraction and processing operations. This includes our industry leading METAGLAS® fused sight glass, which provides exceptional resistance to the caustic slurries, acidic solutions, and harsh chemicals commonly used in mining applications.
Explosion-proof lighting and cameras comprise critical accessories since sight glass observation ports may be mounted on material processing equipment in an explosion-proof zone that is either underground or near the mine. LJ Star provides a wide range of explosion-proof-rated LED vibration-resistant lighting for greater clarity coupled with durability. Explosion-proof or rated cameras allow for remote observation to protect workers while allowing for process observation.
For the fittings, flanges, and other accessories used in conjunction with our sight glasses and other visual indicators, we carefully select the appropriate stainless or alloys based on the specific chemical composition and pH of the process mediums involved, for long-lasting performance and reliability even in the most demanding mining environments.
Protective shields made of mica, FEP or Kel-F material can be mounted on the process side of the glass to extend the useful life of a sight glass, although these shields diminish visibility compared to the transparency of regular sight glass.
Applications for Process Observation in the Mining Industry
Sight glasses and sight flow indicators can be successfully installed on reactors, distillation columns, mixing vessels, pipelines, crystallizers, centrifuges, filters and filter housings, storage tanks, heat exchangers, dryers and evaporators. The specific installation locations and types of sight glass and materials selected will depend on the equipment design and operational requirements for each application.
Observation equipment we supply to the chemical processing industry includes:
- Sight glasses
- Flow indicators
- In-line sight glasses
- Stainless or alloy sanitary fittings
- EX LED lighting and camera systems
- Wiper systems
We invite you to consult with our team members to help select the most suitable equipment for your application and facility environment.
Products
Solutions for the Chemical Processing Industry
Gain better visibility and control of your mining processes with LJ Star’s sight glass solutions engineered for safety in explosive atmospheres. Our industry leading METAGLAS® sight glasses help you monitor critical operations and optimize productivity while prioritizing worker protection.